Audi 80/90 quattro, Audi Quattro, Audi UrQuattro 1981-1987 - First quattro generation. Full-time all wheel drive with free
differentials. Manually locking
(by 2 rotating switches on the console) rear and center differentials.
Figure: Audi 80 B3 quattro
Figure: Audi Quattro
Figure: quattro I transmission. On the top picture: center differential (5), center differential locking fork shaft (6), differential locking actuator (7)
Audi 80/90/100 quattro 1987-1994 -
quattro II. Full-time all wheel drive. Torsen center differential
with automatic distribution of torque between front and rear axles.
Manually activated (electro-pneumatic system) rear locking differential
which automatically unlocks when speed exceeds 25 km/h.
Figure: Audi 80 B4 quattro
Figure: quattro II transmission with TorSen center differential
Audi V8 Automatic 1988-1994 - quattro
III - Full-time all wheel drive. Torque distribution via electronically controlled multi-plate
hydraulic transfer clutch in the center. Torsen differential in
the rear axle. Quattro was for the first time used with automatic
transmission. The gearbox was the source for high pressure oil,
that was used to activate the clutch.
Audi A4/A6/A8/Allroad quattro 1994-2007 , S4/S6 quattro 1994-2005 - quattro IV - Full-time all wheel drive. Torsen center differential.
Electronic traction control (EDL) on front and rear axles that applies
brakes to spinning wheels, which has effect of locking front and
rear differentials. Works at speeds up to 40 kph (25mph). On more
powerful versions S4/S6 - up to 80 kph (50mph). A8 uses EDL and
ASR, which reduces engine output. It is almost impossible to lose
traction with this system under any circumstances.
Audi Allroad can feature low gearing (optional).
Figure: Audi A4 B6 quattro
Audi RS4 B7 manual/Q7 2005-..., S4 B7 manual 2006-..., A5 2006-..., A6 2006-...(verify), all A4 B8 2007-... - quattro V. Full-time all wheel drive. Torsen type III planetary type differential with a 40front/60rear split for improved handling.
Audi A3/S3 quattro (1998-2003) - Haldex Generation Iautomatic all wheel drive system - electronically controlled Haldex multi-plate hydraulic clutch, located near the rear differential. Normally front wheel drive vehicle. It detects the need of all wheel drive at 1/8 of the wheel spin and transfers up to 100% of torque to the rear axle.
3-series E30 325iX 1988-1992 -
Full-time all wheel drive. Viscous coupling locking center differential with torque split 37% front / 63% rear. The viscous coupling is integrated into the planetary gear center differential. Viscous coupling locks the differential when wheel slipping occurs and transfers up to 90% of torque to the axle that has traction. Viscous coupling locking rear differential distributes torque between the rear wheels.
3-series E46 X models 1998-2006 - Full-time all wheel drive with all free differentials. 38% front / 62% rear torque distribution thru planetary gear. ADB-X (Automatic Differential Brake) electronic traction control performs functions of locking differentials.
X5 1999-2004 - Full-time all wheel drive with all free differentials. 38% front / 62% rear torque distribution and ADB-X (Automatic Differential Brake) electronic traction control performs functions of locking differentials. Hill Descent Control (HDC).
Escalade 1999 - Automatic all wheel drive with 2wd, and 4wd lock modes and low gear. Based on Tahoe/Yukon/Denali
platform. NVG 246 "AutoTrac" four wheel drive system.
2Hi, Auto 4wd (100% of torque is transferred to rear wheels until
it detects a need for extra traction. Dry multi-plate clutch is
used to transfer torque to the front), 4Hi (50/50 split - dry multi-plate clutch is locked), 4Lo (2.72:1 low range gear). All 4wd modes are
button activated.
Tracker (Suzuki Vitara) 1999-2005 - Part-time all wheel drive. Lever-operated
two-speed part-time transfer case. 1.82:1 low gear. From 1999- new
vacuum-actuated front axle disconnect, which eliminates the need of backing-up
to disengage the the front hubs.
Corporate IFS open differential axle up front, corporate rear live
axle equipped with limited slip (open differential rear on Tracker).
Tahoe - Automatic all wheel drive with 2wd, and 4wd lock modes and low gear. NVG 246 "AutoTrac"
four wheel drive system. 2Hi, Auto 4wd (100% of torque is transferred
to rear wheels until it detects a need for extra traction. Dry multi-plate
clutch is used to transfer torque to the front), 4Hi (50/50 split),
4Lo, all button activated. 2.72:1 low range gear.(3,73 optional).
GM's 10 bolt IFS front with Central Axle Disconnect (CAD)
GM's corporate 10-bolt live axle with g80 limited slip (opt) and
3.73:1 gears.
Silverado - 2 versions can be used:
manually actuated part-time 4wd or "AutoTrac" (See Chevy Tahoe)
The constant drive was realized as follows. Behind the common 5-speed
gearbox, the ZF transfer gearbox with interaxle differential was
mounted. Planetary gear set of the interaxle differential distributed
the torque in 37/63-front/rear ratio. The differential included
viscous coupling with lock-function. To the rear, the transfer gearbox
extended in two-section cardan shaft propelling the rear axle with
bevel gear differential and axle shafts with CV joints. The rear
axle differential included viscous coupling with lock-function for
improved traction. Front axle propulsion comes out of the transfer
gearbox aside the engine axe. There is a 1:1 chain transmission.
The transfer gearbox is connected to front bevel gear differential
using short cardan shaft. The front differential is mounted on crankcase,
therefore the propulsion of front left wheel must have been constructed
using a shaft leading through crank case. The shaft was split into
two parts to ensure smooth and reliable operation. The parts used
in this configuration are rather special and therefore expensive.
On all 4WD cars, the most powerful motors were mounted only, at
first 2.8 (till 1987, very rare car), then 2.9litr (engine equipped
with catalys. has torque - 229 Nm, than 222 Nm, at standart engine).
Also You can understand that you have business with 4x4 before 1990,
thanks to black windows ornament. Also 4x4 version was produced
as GL and as Ghia set. After 1990 only in GL version (not in England).
All 4x4 cars was equipped with 5-speed manual gearbox. Main bodyes
was: hatch and saloon, but there was also Tournier version, but
it's a very rare car, I have met only 1 in my life.
Oh, yes, 4x4 technic was designed by Fergusson, it's very famous
firm, and it's helped to Ford with Sierra 4x4 also.
A - rear axle
B - epicycle drive
C - viscomate
D - drive chain in the distributive drive
E - gearbox's band wheel shaft
F - driving shaft to the front axle's distributive drive
G - front axle's distributive drive
H - front axle
Sierra XR 4x4 - Full-time all wheel drive, 40% front / 60% rear (35/65% ??) torque distribution under normal conditions.
Figure: Sierra 4x4 layout
Figure: Sierra 4x4 front differential
Figure: Fergusson type center viscous coupling (5) locking differential (4)
Ford RS200 1984-1986 -
Transit (2006-...) - Automatic all wheel drive. Normally rear wheel drive vehicle. When rear wheels slip, torque is transferred to the front wheels via two multi plate clutches, installed in the front axle - one clutch for each of the front wheels. Each clutch incorporates an Eaton-type oil pump.
CR-V, HR-V 1996-... - Automatic all wheel drive. Honda's Real Time Four Wheel Drive System.
Normally front wheel drive vehicle. Torque transfer to rear axle via multi-plate clutch. Dual pump system is used to apply pressure to the clutch. It also disengages the clutch when braking to allow ABS work smoothly.
Figure: Honda's rear differential with dual pump system and multi-plate clutch.
Figure: Honda's dual pump system
Figure: Honda CR-V
Figure: Honda HR-V
How Honda's Dual Pump 4WD works
For most of the time, only the HR-V’s front wheels
are driven; it’s only when they begin to lose grip
that the Dual Pump system starts to send power to
the rear wheels. This is achieved by a hydraulic
torque-split system, consisting of a conventional
front-wheel drive arrangement, complete with transfer
case, a propeller shaft running the length of the vehicle
and a Dual Pump system integrated with the rear
differential. This is the heart of the system and comprises
two hydraulic pumps, one driven by the front wheels via
the prop shaft, the other by the rear wheels via the rear
differential.
During normal levels of grip the front and rear wheels,
and their respective pumps, turn at the same speed;
hydraulic pressure circulates between the two pumps, but
no pressure is generated. If the front wheels begin to lose
traction and start to spin faster than those at the rear, the
two pumps turn at different rates; hydraulic pressure
proportional to the difference in their speeds is generated,
which in turn opens a valve body and activates a
mechanical, multi-plate clutch.
This clutch then connects the front prop shaft to the rear
diff, which feeds precisely the correct amount of torque to
the rear wheels to re-establish overall traction. The more
the front wheels slip, the greater the torque fed to the rear
wheels.
The Dual Pump arrangement weighs less than a
conventional four-wheel drive system and demands little
maintenance – just a fluid change at 72,000 miles and
thereafter every 36,000 miles. Further advantage of this
design is that it automatically disengages under braking,
thereby allowing the ABS to operate.
Honda's SH-AWD all wheel drive system (Honda Legend 2004-...) - Super Handling All-Wheel-Drive system (SH-AWD).
By monitoring driver input and driving conditions, the SH-AWD system determines the optimum front-rear and lateral (left-right) torque distribution. This information is then conveyed to the rear differential, where direct electromagnetic clutches continuously regulate and vary front-rear torque distribution between ratios of 30:70 and 70:30, and lateral torque distribution in the rear wheels between ratios of 100:0 and 0:100. Torque is used not only for propulsion, but for cornering as well, resulting in a significant enhancement in vehicle maneuverability.
How front-to-rear torque is distributed:
Straight-line driving front-rear torque distribution is regulated for optimum performance in accordance with the amount of torque produced. During rapid acceleration the load on the front wheels is reduced; conversely, rear-wheel load is reduced during cruising. The result is stable driving at all times.
How left-to-right torque is distributed on the rear wheels:
During cornering, torque to the rear wheels is continuously varied to supply up to 100% to the outside wheel and 0% to the inside wheel. This creates an inward yaw moment, significantly improving vehicle handling. Yaw moment is turning torque relative to the vertical axis running through the vehicle’s center of gravity.
When decelerating during cornering (throttle closed), torque to the outside rear wheel is freely varied to change from an inward to an outward yaw moment, ensuring vehicle stability at all times.
How does acceleration device works:
The rear differential is also equipped with a built-in acceleration device. During cornering, the track of the outside rear wheel normally falls outside the average of the tracks of the front wheels. The outside rear wheel does not rotate fast enough to keep up with the front wheels, preventing efficient transmission of torque. To counteract this problem, the SH-AWD acceleration device alters the gearing to speed up the outside rear wheel’s rotation relative to the front wheels. This reduces torque transmission losses and significantly improves vehicle maneuverability. During straight-ahead driving, the twin-pinion planetary carrier spins in synchronization with the propeller shaft, causing the front and rear wheels to turn at the same speed. When the vehicle enters a curve, however, the planetary carrier is locked to the case, releasing the device from synchronization with the propeller shaft and accelerating the rotation speed of the rear wheels. A hydraulic actuator which turns the clutches on and off, and a one-way clutch are included in this compact configuration.
Transfer case:
All HUMMERs use a New Process Gear (NPG) 242 2sp transfer case.
It is a full time transfer case incorporating an open differential
between the front and rear driveshafts (DS). It has 4 modes, High
(H), High Locked (HL), Low (locked) (L), and Neutral (N). The ratios
are 1:1 in high, 2.72:1 low.
The input shaft and rear output shaft are co-linear. The front is
a left handed output, chain driven.
In H, the normal operating position, torque is evenly split front
and rear via the transfer case's differential. This center differential
is open and allows the front and rear driveshafts to turn at different
rates to allow turning on high traction surfaces. In HL, the differential
is locked (manual locker), forcing the front are rear driveshafts
to turn at the same rate. This is equivalent to a part-time 4wd
system. The L position forces the input shaft to turn a planetary
gear assembly at the front of the case. The ring gear is machined
into the front case. Low adds a gear reduction of 2.72:1. The differential
is always locked in low. The N position disconnects the input from
the output shafts totally. The differential is open in this position.
A sensor at the rear of the transfer case (TC) is used to determine
speed. Another sensor determines if the TC differential is locked
or unlocked, illuminating a status light.
The TC is cooled via transmission fluid flowing through an intercooler
inside the TC.
The engine, transmission, and transfer case are rigidly connected
together. The assembly is canted slightly to the right.
Differentials
The differential case is a Dana (AMC) 20, hypoid (top entry), same
as in some older Jeeps (AFAIR). The differential has a ratio of
2.73:1. HUMMERs use Zexel-Gleason Torsen torque sensing/biasing
differentials. These are not a limited slip design or locking design.
The bias ratio is 3.8:1 AFAIK. Since the suspension is independent,
the differential case is connected to the frame.
Santa Fe I 2.7V6, 2.0 diesel 2001-2006 - Full-time all wheel drive. Developed by Steyr-Daimler-Puch. A viscouse coupling locking planetary differential inside the front transaxle splits the drive torque equally between the front wheels, and 60/40 between the front and rear axles.
Figure: Hyundai Santa Fe I Steyr-Daimler-Puch full-time all wheel drive system
Santa Fe I 3.5V6 2002-... - Automatic all wheel drive. The BorgWarner TorqTransfer System ITM-I (interactive torque management I). The system uses electronic sensors and microcomputer controls to sense slippage in a vehicle's front wheels and automatically transfers power to the rear wheels. Then, when the front wheels are no longer slipping, the system reduces or eliminates power to the rear wheels.
The reduced slippage increases efficiencies that enhance vehicle handling and traction and improve fuel economy. The ITM-I can work with other systems such as antilock brake systems and electronic stability programs to further enhance traction and stability.
SantaFe II 2006-..., Tuscon 2004-2009 - Automatic all wheel drive. The Borg Warner ITM 3e, an electromagnetic clutch-type system that sends 95% of the power to the front wheels—until they encounter a low traction situation, when up to 50% of the power can be apportioned rearward.
Figure: Hyundai SantaFe II/Tuscon electromagnetic clutch attached to the rear differential case.
Amigo (Opel Frontera) - Part-time all wheel drive. Lever-operated part-time two-speed transfer case with Neutral position. 4x4 button to engage the front axle (CAD). 2.05:1 low range gear. Front - corporate IFS with open differential. Dana 44 solid rear axle with limited slip.
Trooper 1999-..., Vehicross 1999-... - Automatic all wheel drive. TorqueOnDemand system,
developed by Borg-Warner.D distribution
of power to the front wheels is infinitely variable from 0 to 50%.
Computer-controlled multi-plate clutch works as quickly, as in
20 ms. 2,48:1 low gear. Limited slip differential rear.
SUZU's TORQUE-ON-DEMAND ® (TOD) is unlike any drive system ever offered on an Isuzu vehicle. This patented system is an automatic 4WD system that provides the best aspects of part-time and full-time 4WD systems without their compromises. TORQUE-ON-DEMAND is standard equipment on the VehiCROSS and all 1999 Troopers with automatic transmissions (All S, Performance and Luxury Packages).
How TOD Functions When You're Driving
When TOD is activated and the transfer case is in the High range position and TOD is turned on, the TOD control unit receives signals sent from the 12 input sensors, including front and rear axle speed sensors, ABS brake switch and the throttle position sensor. Isuzu's proprietary 3-D mapping software uses that input to determine the amount of force that's applied to the clutch pack.
When the clutch is completely disengaged, only the rear wheels are driven; when the clutch is completely engaged, a 50/50 torque split is achieved (50% of the power goes to the front wheels and 50% to the rear wheels). The amount of torque transferred to each axle (torque split) varies continuously as conditions are changing. Torque demands are continuously (every 20 milliseconds) monitored and redistributed as needed, providing unmatched efficiency.
If the rear wheels begin to slip, the control unit detects the slippage and determines the optimum level of torque based on the feedback control logic, and then increases the torque to the front wheels.
What Makes It Different
This system even has the ability to "anticipate" certain driving situations. Using the signal from the throttle position sensor, including acceleration and deceleration, it determines the torque distribution that will be needed. That means an Isuzu vehicle equipped with TORQUE-ON-DEMAND can virtually anticipate road conditions, so it's ready before you realize you need it. For example, if a driver is going down a hill and takes his foot off the accelerator, the TOD system automatically increases torque to the front wheels to improve handling and evenly distribute engine braking to all four wheels. All this happens automatically -- without the driver sensing any changes.
Unlike other all-wheel drive systems, there's a special display on the instrument panel that provides the driver with active feedback. This display shows the performance of the system and the varying degrees of torque split to keep the driver informed of varying conditions that might otherwise go unnoticed.
There are three lights on the TORQUE-ON-DEMAND display; they represent:
No bars illuminated: approximately 100% rear-wheel drive;
0% front-wheel drive.
One bar illuminated: approximately 85% rear-wheel drive;
15% front-wheel drive.
Two bars illuminated: approximately 70% rear-wheel drive;
30% front-wheel drive.
Three bars illuminated: approximately 50% rear-wheel drive;
50% front-wheel drive.
Grand Cherokee SRT8 2006-2009 - pro-activeautomatic all wheel drive. In normal conditions, 100% of torque is transferred to the rear axle. This system is sold under the name of Quadra-Trac I, however it is not a full-time all wheel drive, as on the other Grand Cherokees.
Grand Cherokee WK 2005-..., Commander XK 2006-... - Equipped with one of the following four wheel drive systems:
Quadra-Drive II - full-time all
wheel drive system. 48/52 percent torque split (front/rear). Electronically-controlled multi plate clutch pro-actively locks the center differential. 2.72:1 low-range mode. Electronic Limited Slip Differentials (ELSD) front and rear.
ELSD is the Eaton EGerodisc - a hydraulically-operated electronically controlled limited slip differential that is capable of providing variable torque up to full axle lock:
Quadra-Trac II - Same as Quadra-Drive but without the ELSD. Instead, an electronic traction control - Brake Traction Control System (BTCS) - is used to transfer torque from left to right.
Grand Cherokee WJ 1999-2004 - Equipped with one of the following four wheel drive systems:
Quadra-Drive - automatic all
wheel drive (standard on "Limited", optional
on "Laredo"). Normally rear-wheel drive vehicle. The differential is the hydromechanical
system based on geroter oil pump and clutch pack, located within
the transfer gearbox between the driveshafts that carry power to
the front and rear axles. One part of the pump, the rotor, is driven
by the front driveshaft while the other part, it's case, is attached
to the rear driveshaft. The system reacts faster than the viscous
coupling unit of the previous Jeep AWD system. The reaction time is about 40 milliseconds. The transfer box
can be also locked in low-range mode to provide equal power to the
front and rear axles.
Progressive Vari-Lok gerodisc differentials front and rear, using
the same geroter pump system. Almost 100% of torque can be transferred
to any wheel.
NV247 AWD transfer case with lever-operated 2.72:1 low-range gear.
Dana 30 non-disconnect live axle at front, aluminum central section
Dana 44 at rear.
Quadra-Trac II - automatic all
wheel drive. NV247 transfer case. The same as Quadra-Drive but without the Vari-Lok differentials.
Quadra-Trac I - automatic all
wheel drive. NV140 - a version of the NV247 transfer case lacking neutral and low-range modes (2004 only).
Quadra-Trac - full-time all
wheel drive system. A viscous coupling locking center differential.
In 1993-1995 the viscous coupling was used to lock the differential when in low range (NP249 transfer case). In 1996-1998 the differential is mechanically locked when in low range (NV249 transfer case).
Figure: Jeep Grand Cherokee Quadra-Drive II (? not sure, needs verification)
Sportage - Part-time all wheel drive.
WARN vacuum-operated front wheel hubs, similar to Ford Explorer
and Ranger. Rear corporate solid axle with a clutch-type limited
slip differential.
Full-time all wheel drive with centrally-mounted epicyclic torque
converter and Ferguson viscous joint; Torsen-type rear differential
with 5 to 1 wheel torque ratio
Three differentials are at the heart of the system. Drive to the
front wheels is linked through a free-floating differential; drive
to the rear wheels is transmitted via a 56/44 front/rear torque-splitting
Ferguson viscous-coupling-controlled epicyclic central differential.
The real innovation as far as production cars are concerned however,
lies between the rear wheels.
The Torsen (torque sensing) rear differential is similar to that
found on McLaren Formula 1 cars. The result of combining these differentials
in this configuration is an automatic-thinking four-wheel-drive
system which requires no manual input from the driver, yet ensures
maximum potential traction at any given time.
The Torsen differential is a true 'intelligent' differential in
the way it distributes torque. It divides the torque between the
two wheels according to the grip available and it does it without
ever locking fully; maximum lockup is 70 per cent.
Standard differentials are either free-floating or self-locking.
Free-floating systems are good at differentiating between wheel
speeds on bends, but always supply the same amount of torque to
both wheels. In this situation, however, there is a risk that the
wheel with the lighter load (on an incline, for example) or less
grip, will lose traction. To counteract this possibility, totally
self-locking differentials ensure that both wheels rotate at the
same speed but in doing this, prevent free differentiation in cornering,
to the detriment of handling and stability.
Lancia Delta HF 4x4
8 valve HF Integrale
16 valve HF Integrale
Final drive ratio
2.944:1
3.111:1
3.111:1
Torque split front
56%
56%
47%
rear
44%
44%
53%
Figure: Lancia Delta HF 4wd
Figure: Lancia Delta HF Integrale rear TorSen locking differential (lower left), viscous coupling(2) locking planetary gear center differential(1) (lower right). On the top - manually locking rear differential for Integrale?? (what year?)
Figure: Lancia Delta / Lancia Dedra / Fiat Tempra / Alfa Romeo 155 4wd power distribution unit. Planetary center differentical is located on the left, near the left driveshaft. Viscous coupling is located on the right side near the right driveshaft.
Figure: Lancia Delta / Lancia Dedra / Fiat Tempra / Alfa Romeo 155 4wd power distribution unit. 100% of the power goes to the planetary center differential (red), from there, the power is distributed between the front axle (yellow) and the rear axle (blue). When slipping occurs, the viscous coupling locks the front and rear shafts together. The engine is rotating the outer gear of the planetary gear center differential. Power to the front wheels is taken from the sun gear (center gear). Power to the rear wheels is taken from the planet gears (the smallest gears in the middle).
Figure: Lancia Delta / Lancia Dedra / Fiat Tempra / Alfa Romeo 155 4x4 center differential unit.
Lancia Delta S4 - ?
Figure: Lancia Delta S4 four wheel drive
Lancia y10 4wd - Part-time all wheel drive. Button-operated. Vacuum-operated rear axle disconnect system. When in 2wd mode, the driveshafts are disconnected from the transfer box and from both rear wheels.
Discovery I - Full-time all wheel drive. Lever-operated manually locking center differential. The chassis are the same as on Defender.
Discovery II - Full-time all wheel drive. Four-wheel electronic traction control. Active cornering
enhancement system. Hill Descent Control (HDC). Full-floating live
axles front and rear. Unlike on the MB ML-class - it needs only
1/4 - 1/2 of wheelspin to detect the need of traction control activation.
The linkage between the Hi/Lo and diff lock engagement lever was removed on Discovery II, because the traction control system was supposed to perform the functions of locking differentials and Land Rover believed a real differential lock was not needed. However, eearly Discovery still have the transfer box internals. It is possible to order the linkage and connect the differential lock lever (http://www.discovery2.co.uk/diff_lock.html).
Then differential locking mechanism was removed from the transfer case, but introduced again by the end of Disco II life.
Series I 1948-1954 - there was a 4wd
system without center differential in the beginning, with freewheeling
device up front for tire-scrub reduction. From 1950 - dogleg clutch
is used to disengage the front axle.
Range Rover 1970-1996 - Full-time all wheel drive. Manually lockable center differential (50/50 power split). Low gear.
Range Rover 1998- - Full-time all wheel drive with viscous control unit in the center and traction control
(ETC)
RX300 - sold with front wheel drive or full-time all wheel drive. Viscous coupling locking center differential, normally 50/50 torque distribution
and up to 95% either axle when slipping occurs. Rear limited slip is optional. No low
gearing.
The Borg-Warner 1-speed torque-on-demand transfer case is a 2-piece magnesium design. The transfer case transfers engine power from the transmission to the front and rear axles. Under normal driving conditions, the unit is in All-Wheel Drive (AWD), but when desired, the operator may shift into X XXXXX XXXXX high (4H). The operator can switch between 2-Wheel Drive (2WD), AWD and Four-Wheel Drive (4WD) HIGH mode at any speed. The transfer case is equipped with an internal electromagnetic clutch and is shifted electronically. In AWD, the 4X4 control module varies the torque split between front and rear drivelines by controlling the transfer case clutch. Under most conditions, the 4X4 control module activates the transfer case clutch at a minimum duty cycle (percentage of time the clutch is turned on) which allows for a slight speed difference between the front and rear drivelines which normally occurs when negotiating a corner on dry pavement. When the rear wheels are overpowered, the 4X4 control module detects this slip condition and the duty cycle to the transfer case clutch is increased until the speed difference between front and rear drivelines is reduced. In this manner, the 4X4 control module can redirect engine torque to the front wheels when the rear wheels lose traction, yet still allow operation in the AWD mode on dry pavement. The unit is lubricated by a positive displacement fluid pump that channels fluid flow through holes in the rear output shaft.
323 GTX 1986-1992 - 1.6 4wd Turbo - full-time all wheel drive with planetary gear center differential, electrically lockable via a button on the console. Open differentials front and rear.
1.8 4wd - full-time all wheel drive with viscous-coupling limited slip planetary gear center differential, multi-plate type limited-slip differentials front and rear.
Before 1990: Torque split in normal conditions 50/50.
From 1990: Torque split in normal conditions 43/57 (for a rear-wheel-drive feel) could be varied to 60/40.
6 MPS (MAZDASPEED6 in the U.S.) - "Active Torque Split"pro-activeautomatic all wheel drive. Normally front-wheel drive vehicle. Electronically controlled multiplate electromagnetic clutch transfers up to 100% of torque to the rear when needed. Limited-slip differential in the rear.
The MAZDASPEED6 with advanced AWD system analyzes real-time data on steering angle, yaw rate, lateral G-force and engine status to establish up-to-minute road surface conditions, and the vehicle's dynamic status. Normal, Sport, and Snow modes give the perfect amount of torque where it is most needed, and have a performance reaction that leaves conventional gear- or fluid-controlled systems in the dust. Front/rear torque distribution varies from 100/0 to 50/50.
Source: www.mazdausa.com
W124 4matic - Automatic all wheel drive. Normally rear wheel drive
vehicle. Power is progressively transferred via multi-plate hydraulic
transfer clutch to front wheels when slipping occurs. Torque distribution
in this case is 65% to 35% rear to front. ABS sensors are used to
detect wheelspin. If more traction is necessary, computer locks
another clutch in rear axle. If brake pedal pressed, all clutches
disengage to allow the ABS to work properly. On takeoff/acceleration
the front axle normally engages, pro-actively, regardless whether
wheel slip is detected or not.
ML - Full-time all wheel drive with
3 open differentials. 4ETS electronic traction control, that applies
brakes to wheel, that is about to spin, thus transferring torque
to wheels, that have traction. M-Class 4ETS kicks in up to about
36 MPH (60 km/h) and if engagement conditions are maintained beyond
60 km/h during acceleration, control is effective to up to 48 MPH
(80 km/h).
Two-speed AWD variant of the Borg-Warner 44-06 transfer case. Button-operated low-range locks to 50/50 torque split.
(2,64:1 low gear).
G-class 461 ...-1991 - Part-time all wheel drive. Manually lockable differentials in the front and rear axles.
G-class 463 1991-... - Full-time all wheel drive with 3 manually lockable differentials (buttons). Differentials
lock after the vehicle has moved some distance. 2.16 low gear ratio.
Figure: MB G type 463 transfer case
W210 E-class - Full-time all wheel drive with 3 open differentials. Torque distribution 35% front / 65% rear via planetary gear. Electronic traction control applies brakes to the wheels that are about to spin and distributes torque from wheels that slip to the wheels with traction.
L200 (2004?) - Easy Select part-time all wheel drive. Front axle vacuum disconnect system. When in 2H mode, the right front driveshaft is disconnected from the front differential. The left and right front driveshafts are rotating freely in 2H mode.
Figure: Mitsubishi L200 all wheel drive system. Vacuum front axle disconnect system (1 - disconnected, 2 - connected)
Figure: Mitsubishi axle disconnect system
Figure: Rear differential lock
Pajero, Montero, Shogun 1982-1991, L200 - Part-time
transmission. No
center differential. Low gear. Some were equipped with limited slip
differential in the rear.
In case of a part-time transmission can have automatic hubs or a vacuum axle disconnect system. Super Select has a vacuum axle disconnect system.
Rear mechanical differential lock standard on GLS (100% lock, button activated).
Pathfinder (model years?) - All Mode automatic all wheel drive system - normally rear wheel drive, in AUTO mode front axle engages when rear wheels start to slip, power is variably distributed from 0:100 to 50:50 front to rear. In 2WD mode, the clutch is unlocked permanently. In 4H mode the tranfer clutch is permanently locked - power distribution 50:50.
Figure: All Mode all wheel drive system modes and scheme.
X-Trail - All Mode automatic all wheel drive system - normally front wheel drive vehicle, in AUTO mode rear axle engages when front wheels start to slip, power is variably distributed from 100:0 to 50:50 front to rear.
In 2WD mode, the clutch is unlocked permanently. However, even when in 2WD mode, front wheels can sometimes be engaged by electronic control unit, for example under heavy acceleration.
In LOCK mode the tranfer clutch is permanently locked - power distribution 50:50. If vehicle speed increases, the vehicle automatically goes to AUTO mode, then, when speed decreases, it switches back to LOCK. When transfer clutch oil is overheated, the vehicle goes into 2WD mode.
Figure: Nissan X-Trail All Mode 4wd system description
Frontera (Isuzu Amigo) 1999 - Part-time all wheel drive. Lever-operated
part-time two-speed transfer case with Neutral position. 4x4 button
to engage the front axle (CAD). 2.05:1 low range gear. Front - corporate
IFS with open differential. Rear - Dana 44 solid axle with limited
slip.
911 Carrera 4 - from 1989- three differential
system using computer-controlled hydraulic clutches to help distribute
power to the four wheels.
From 1994 - mechanical limited slip at
rear, viscous coupling in the center.
From 1999 - viscous coupling
just behind front differential, transferring from 5 to 40 % up front.
Figure: Porsche 911 Carrera 4 (unknown model year, probably 1994-1999) center differential with a multi-plate differential locking clutch. Appears to be a full-time all wheel drive system with torque distribution 31/69% front to rear.
959 - permanently locked multi-plate
hydraulic clutch in the center. Unlocked only if turning at low
speed, for example while parking. Torque distribution in this vehicle
is adjusted even before wheelspin occurs. Gathering information
from numerous sensors (i.e. g force sensor, accelerator pedal position,
speed, and even turbo pressure) while accelerating, computer changes
normal 40front/60back torque split, sending up yo 80% to the rear
wheels, even if all four wheels are rotating with the same speed.
"Models equipped with 5-speed manual transmission utilize a viscous-type locking center differential with torque distribution normally
configured at a 50/50-split front-to-rear. If wheel speed differs between front and rear axles, the system helps distribute power to the
wheels with the most traction.
Models equipped with 4-speed automatic transmission utilize an electronically controlled variable transfer clutch to distribute power to
where traction is needed. Sensors monitor parameters such as wheel slippage, throttle position and braking, to help determine torque
distribution and direct it to the wheels with optimum traction.
Models equipped with 5-speed automatic transmission utilize an electronically controlled variable transfer clutch in conjunction with a planetary-type center
differential, and a viscous-type limited-slip rear differential. Torque distribution is normally configured at a performance-oriented rear-wheel-biased 45/55-split front-to-rear. Sensors monitor parameters such as wheel slippage, throttle position and braking to help determine torque distribution and direct it to the
wheels with optimum traction.
Vehicles equipped with VDC (Vehicle Dynamics Control) electronic stability control also incorporate an all-wheel, all-speed traction control system (TCS) which senses a loss of traction and applies braking force to the slipping
wheel or wheels as necessary to maintain vehicle motion."
With manual transmission: Full-time all wheel drive with 50/50 torque split front-to-rear under normal conditions. Viscous coupling locking differential in the center inside the
transaxle case, activates when wheels start to slip.
Figure: Subaru's manual transmission, center differential (10) and viscous coupling (11)
Figure: Subaru MT viscous coupling locking center differential
With 4-speed automatic transmission: Pro-activeautomatic all wheel drive with 90/10 torque split front-to-rear under normal conditions (60/40 on 2009 Subaru Forester). Electronically controlled hydraulic multi-plate transfer clutch installed instead of the center differential in the transaxle's tailshaft.
The hydraulic multi-plate transfer clutch ECU performs the following functions:
a) adjusts the hydraulic pressure according to the accelerator pedal position and the vehicle speed;
b) increases the hydraulic pressure when the gear shift lever at the position "1";
c) increases the hydraulic pressure when the front wheels start to slip (this function deactivates when the speed exceeds 60 km/h or when the accelerator pedal is released);
d) decreases the hydraulic pressure when the vehicle is turning;
e) cuts off the hydraulic pressure when ABS is activated.
Figure: Subaru's 4-speed automatic transmission (type MPT) and hydraulic multi-plate transfer clutch (23)
With 5-speed automatic transmission: Full-time all wheel drive with 45/55 torque split front-to-rear under normal conditions. Electronically controlled hydraulic multi-plate clutch installed in conjunction with the center planetary-type differential.
The hydraulic multi-plate clutch ECU performs the following functions:
a) adjusts the hydraulic pressure based on the produced torque and the road conditions;
b) adjusts the hydraulic pressure when the vehicle starts moving, based on the accelerator pedal position;
c) decreases the hydraulic pressure when the vehicle is turning (calculated by comparing the front and the rear's driveshafts speeds);
d) increases the hydraulic pressure when the front or the rear wheels start to slip;
e) cuts off the hydraulic pressure when ABS is activated;
f) decreases the hydraulic pressure when the brake pedal is pressed and when the accelerator pedal is released;
g) increases the hydraulic pressure when the gear shift lever at the position "1".
Figure: Subaru's 5-speed automatic transmission (type VTD), planetary-type center differential (23) and hydraulic multi-plate clutch (24)
Some models are equipped with viscous limited-slip
rear differential.
Loyale 1994 -
Shift on the Fly: this refers to an less refined and effective,
older Subaru 4x4 system that allowed the driver to engage the four
wheel drive as the car was moving. Last used on the 1994 Loyale,
but also used on older GL, DL, Subaru, Brat etc. Not currently used
on any Subaru.
The Forester does not have a Variable Torque Distribution (VTD) centre differential. For the 2009 model year, the Forester 2.5XT includes a Multi-plate Transfer (MPT) System that adjusts torque from 60/40 (F/R) to 50/50 (or anywhere in-between) depending on throttle input, road conditions and input from the Vehicle Dynamics Control (VDC) System. VDC operates like most electronic stability control (ESC) systems in that it can adjust engine output, adjust individual brake pressure and even front rear torque distribution to retain/regain vehicle stability.
It is not possible for the system defeat the role of the centre differential and thus torque output will always be split between the front and rear differential. Meaning, the system cannot direct 100% of power to a single wheel - whether it be with VTD or MPT.
We trust this information is helpful.
Sincerely,
Rosanne Kernerman
Bilingual Consumer Support Representative
After Sales
1-800-894-4212
www.subaru.ca"
Vitara - 1999-2005 - Part-time all wheel drive. Lever-operated
two-speed part-time transfer case. 1.82:1 low gear. From 1999- new
vacuum-actuated front axle disconnect, which eliminates the need of backing-up
to disengage the the front hubs.
Corporate IFS open differential axle up front, corporate rear live
axle equipped with limited slip.
RAV-4 (1994-2000), RAV-4 II (2001–2005),RAV-4 III (2005–present) - Sold with 2wd or full-time all wheel drive. Limited Slip Rear differential. Models
with manual transmission also feature a center differential lock.
Figure: Toyota RAV4 II
4Runner Limited (1999) - Selectable all wheel drive system (full-time all wheel drive system with 4x2
capability). VF3AM transfer case. Lever-operated AWD, 4Hi, 4Lo (2,48:1),
N modes. Corporate 8-inch IFS front axle is engaged using Toyota's
ADD (Automatically Disconnected Differential), which is similar
to other companies' CAD systems. Electro-mechanically operated rear
differential lock (optional) in 8-inch solid axle.
Figure: Toyota's
ADD (Automatically Disconnected Differential) in the front axle.
Land Cruiser FJ 100 - Full-time all wheel drive. Full-time two-speed
four wheel drive system with manually (button) lockable differentials
- center and rear (opt.) The case is similar to previous generation
Land Cruisers
Figure: Toyota Land Cruiser 100 transfer case
Land Cruiser 80??? 1993 - Full-time all wheel drive system with viscous coupling locking center differential. Center differential locked when
in low gear (2,49:1 ratio). Optional front and rear manually lockable differentials.
Land Cruiser 200 - Full-time all wheel drive system with dual range and 'yTorsen' (torque sensing) centre differential. Downhill Assist Control (DAC). Crawl control system (available on petrol V8 only).
Video: Toyota Land Cruiser 200 crawl control system operation.
Golf Mk2 Syncro, Passat B2 Syncro (Quantum in the US), Sharan Syncro (1996-2001) - automatic all wheel drive system.
A viscous coupling installed instead of a center differential, with freewheel mechanism to disconnect the driven axle when braking. Open rear differential. Open front differential.
In normal conditions, this is a front wheel drive vehicle. In normal driving conditions 95% of torque transferred to front axle. Because viscous coupling is considered to be "slow" (some time is needed for silicone fluid to warm-up and solidify), 5% of torque is transferred to rear axle at all times to "pre-tension" the viscous coupling and reduce activation time. The coupling locks when slipping occurs and up to near 100% of torque is automatically transferred to rear axle. In on-road conditions the car will not move if one front wheel and one rear wheel lose traction.
The freewheel segment, installed inside the rear differential, lets rear wheels rotate faster than front wheels without locking the viscous coupling and preventing ABS from applying brakes to each wheel independently. Because of the freewheel, torque can be transferred to rear axle only when vehicle is moving forward. For all wheel drive to work when reversing, a vacuum-actuated "throttle control element" is installed on the differential case. This device locks the freewheel mechanism when in reverse gear. The freewheel mechanism unlocks when the gear shift lever is pushed to the right pass the 3rd gear. The freewheel is not unlocked immideately after leaving reverse gear on purpose - this is to prevent the freewheel from cycling from locked to unlocked if the car is stuck and driver is trying to rock the car by changing from 1st to reverse and back.
Disadvantages of this all wheel drive system are related to actuation time of the viscous coupling. 1: When cornering under acceleration on a slippery surface, rear axle is engaged with delay causing sudden change in the car's behaviour (from understeer to oversteer). 2: When starting on a sandy surface, front wheels can dig into the sand before all wheel drive is engaged.
Figure: Volkswagen Golf MkII Syncro
Figure: Volkswagen Golf MkII Syncro power transfer to the rear axle
Figure: Volkswagen Golf MkII Syncro rear axle gear unit with visco-clutch, free-wheel unit, and bevel gear differential.
850 AWD - Automatic all wheel drive, torque transfer to rear axle via viscous coupling when front wheels slip, electronic traction control on front wheels,
limited slip rear differential.
Figure: Volvo 850 viscous coupling and disconnect unit (what is a disconnect unit?)
V70 AWD (1997-2002), V70 Cross Country (2000-2002), XC70 (2002) - Automatic all wheel drive, torque transfer to rear axle via viscous coupling when front wheels slip, electronic traction control on front wheels (TRACS - Volvo's brand of traction control). TRACS
system works on speeds up to 40kph(25mph).